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Overview
Process Gas Chromatograph GC8000A State-of-the-Art Gas Chromatograph (GC) to Help Streamline Plant Operations
The Process Gas Chromatograph GC8000 is a state-of-the-art process gas chromatograph (process GC) that separates out multi-component mixtures of gases or volatile liquids into individual components for detection. The newly developed GC module enables analysis under optimal conditions for each component, such as parallel gas chromatography for multiple simultaneous analyses and the high-precision analysis required in the fine chemicals field. Unlike laboratory gas chromatograph (lab GC), which mainly perform batch analyses with manual operation, process gas chromatographs fully automate continuous analysis in the manufacturing process. This addresses issues such as labor-intensive analysis, chronic personnel shortages, and increased costs, thereby contributing to more efficient plant operations.
The Process Gas Chromatograph GC8000 is a state-of-the-art process gas chromatograph (process GC) that separates out multi-component mixtures of gases or volatile liquids into individual components for detection. The newly developed GC module enables analysis under optimal conditions for each component, such as parallel gas chromatography for multiple simultaneous analyses and the high-precision analysis required in the fine chemicals field. Unlike laboratory gas chromatograph (lab GC), which mainly perform batch analyses with manual operation, process gas chromatographs fully automate continuous analysis in the manufacturing process. This addresses issues such as labor-intensive analysis, chronic personnel shortages, and increased costs, thereby contributing to more efficient plant operations.
Benefits
The GC8000 meets the following needs:
* Freedom from routine tasks involved in manual analysis
* Avoiding inconsistency in sample collection
* Saving costs for operation and maintenance
* Improving reproducibility in high-precision analysis
* Freedom from routine tasks involved in manual analysis
* Avoiding inconsistency in sample collection
* Saving costs for operation and maintenance
* Improving reproducibility in high-precision analysis
Application
The Process Gas Chromatograph GC8000 has features that make it more suitable for use in plants than typical laboratory gas chromatographs.
Specification
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Item
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value
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Warranty
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1 Year
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Place of Origin
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Japan
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Brand Name
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YOKOGAWA
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Model Number
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GC8000
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Product name
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Process Gas Chromatograph
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Measurable objects
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Gases or volatile liquids (400°C or lower boiling point)
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Analysis method
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Gas chromatography
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Measurable range
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TCD: 1 ppm to 100%
MTCD: 1 ppm to 100% FID: 1 ppm to 100% FID with methanizer: 1 ppm to 0.1% FPD: 1 ppm to 0.1% |
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Number of components to be measured
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Maximum of 999 (total number of components in all streams including calibration standard sample stream)
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Analysis period
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Maximum of 21600.0 seconds (six hours)
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Number of streams to be measured
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Maximum of 31 (including calibration standard sample stream)
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Material of sample-contact parts
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RV: 316SS, Hastelloy-C, Rulon, PTFE (Teflon, Bearee)
LSV: 316SS, Hastelloy-C, Rulon, PTFE (Teflon, Bearee), Glass, Fluororubber (Viton), perfloroelastomer (Kalrez) |
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Repeatability
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Depends on analysis conditions. Gas sample: ±1% of full scale for measuring ranges (2σ) Liquid sample: ±2% of full scale for measuring ranges (2σ) |
Analyzer
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Type of protection
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Pressurized enclosure, flame proof enclosure, increased safety, intrinsic safety and type of protection
Certification standard: TIIS, FM, CSA, ATEX (DEKRA), IECEx (DEKRA), NEPSI TIIS: Ex pd IIB+H2 T1 to T4 FM/CSA: Type X Pressurization and Explosionproof for Class I, Division 1, Groups B, C and D. T1 to T4 Type X and Y Pressurization for Class I, Division 1, Groups B, C and D. T1 to T4 ATEX： II2G Ex db pxb IIB+H2 T1, T2, T3 or T4 Gb II2G Ex db ec ic nC pxb pyb IIB+H2 T3 or T4 Gb IECEx： Ex db pxb IIB+H2 T1, T2, T3 or T4 Gb Ex db ec ic nC pxb pyb IIB+H2 T3 or T4 Gb NEPSI： Ex db pxb IIB+H2 T1, T2, T3 or T4 Gb Ex db ec ic nC pxb pyb IIB+H2 T3 or T4 Gb |
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Protection degree of enclosure
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Type 3R (ANSI/UL 50E, CSA C22.2 No. 94.2) 、Equivalent to IP54 (IEC 60529) (dust and water resistant structure)
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Ambient condition during operation
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-10 to 50°C, 95 % RH or less (no condensation)
Depends on analysis conditions. |
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Weight
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Wall-mounting version
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Self-standing version
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Type 1
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Approx. 100 kg
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Approx. 140 kg
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Type 2
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Approx. 155 kg
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Approx. 190 kg
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Type 3
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Approx. 200 kg
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Approx. 220 kg
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Type 4
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Approx. 140 kg
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Approx. 170 kg
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Type 5
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Approx. 175 kg
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Approx. 195 kg
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Type 6Approx.
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85 kg
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-
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Isothermal Oven / Programmed Temperature Oven
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Volume
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Large isothermal oven: Approx 45 L, Isothermal oven: Approx 31 L
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Oven temperature range
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Type1 to 5 : 55 to 225°C Type 6 : 55 to 135°C (Temperature can be set in one-degree step.) |
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Temperature stability
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±0.03°C* *Reference value
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Temperature control
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PID |
Input and Output
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Analog Input/Output
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Maximum of 16/Maximum of 32
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Contact Input/Output
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Maximum of 32/Maximum of 20
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PC communication
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Ethernet communication
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DCS communication
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RS422 Protocol: MODBUS, Y-Protocol, BTU for Japan Ethernet communication Protocol: Modbus/TCP |
Utility
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Power supply
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Type 1, 2, 3, 5, 6:
100/110/115/120/200/220/230/240 V AC, ±10%, 50/60 Hz ±5% Type 4: 200/220/230/240 V AC, ±10%, 50/60 Hz ±5% Note: Depends on analysis conditions. Protection devices, such as a breaker, are required to avoid overcurrent. |
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Maximum rated power
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Type 1: 0.8 to 1.6 kVA, Type 2: 1.4 to 2.9 kVA, Type 3: 2.0 to 4.3 kVA, Type 4: 1.7 to 3.7 kVA Type 5: 1.9 to 3.0 kVA, Type 6: 0.8 to 1.2 kVA |
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Instrument air
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Pressure: 350 to 900 kPa, 500 to 900 kPa (with FPD)
350 to 900 kPa (Programmed temperature oven without cooler), 500 to 900 kPa (Programmed temperature oven with cooler) Maximum flowrate: Type 1: 140 L/min, 440 L/min (with FPD) (280 L/min typ. at Tamb=25℃) Type 2: 210 L/min, 510 L/min (with FPD) (340 L/min typ. at Tamb=25℃) Type 3: 280 L/min Type 4: 210 to 600 L/min (depends on specifications) Type 5: 210 L/min, 510 L/min (with 1 FPD)(340 L/min typ. at Tamb=25℃) , 870 L/min (with 2 FPDs)(550 L/min typ. at Tamb=25℃) Type 6: 70 L/min typ. (85 L/min max) |
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Carrier gas
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Types: H2, N2, He, or Ar
Purity: Measuring range from 0 to 50 ppm or more: 99.99% minimum (water: 10 ppm or less, organic components: 5 ppm or less) Measuring range from 0 to less than 50 ppm: 99.999% minimum (water: 5 ppm or less, organic components: 0.1 ppm or less) Pressure: H2: 500 ±20 kPa (to meet explosion-proof requirements, install a separate pressure reducing valve and supply at 500 kPa) Other than H2: 400 to 700 kPa Consumption: 60 to 300 mL/min per oven |
please contact email for more about the shipping cost
We normally ship by DHL, UPS, FEDEX or TNT,
some country could not be ship by above method, then we would use EMS or Country Logistics line.
We normally ship by DHL, UPS, FEDEX or TNT,
some country could not be ship by above method, then we would use EMS or Country Logistics line.
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